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Assistant Engineer - Engineering, Aurangabad, ACG Capsules
ACG
Sambhaji Nagar
Full-Time
0-3 Years experience
Description
- Job Objective
| * Ensure smooth operation and Maintenance of HCMs round the clock, Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering to deliver desired efficiency and up-time * Plan & implement cost control initiatives in online maintenance by synchronization of process automation, Increase in effective uptime of HCMs by optimization of the on line quality corrections and colour change time. |
- Primary responsibilities
| Strategic * Review and maintain downtime within target, adherence to R & M, Stores Spares budget, ECR and maintain them within target * Ensure compliance to statutory and regulatory obligations. Functional Core 1. Achieve reduction in downtime on account of engineering * Ensure Uninterrupted working of HCMs by daily monitoring and on line necessary corrections, on time preventive maintenance in order to upkeep manufacturing process. * Monitor and control the operation of equipment and machineries with respect to Engineering in areas like HCM, Mucilage preparation, PFD and Utilities in order to achieve downtime target * Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis * Carry out root cause analysis for repeated failure of HCMs and its subassembly, implement effective CAPA in co-ordination with Engineering Online Leads and team member. * Ensure availability of critical spares and change parts of HCMs at shopfloor in ready to use condition to maintain plant up-time * Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation * Ensure proper online/ offline documentation is maintained related to process equipment's, HCM and all Utility equipment's * Support to Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance. * Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms * Monitor online process parameter wrt HVAC, Water system, Hot water generator and Air compressor etc. * Monitor ETP operation and support as and when required * Ensure execution engineering electrical maintenance activities in absence of engineering electrical maintenance lead 2. Plan & execute capacity expansion and other improvement projects in the facility * Implement online project for various ongoing improvement of systems & processes * Upgradation of automation system for process synchronization / optimization * Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation of systems, wherever required. * Support other functions in execution of cross functional projects * Improve and sustain the productivity - Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget * Execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation * Ensure execution of operation of HVAC, Water system and maintain as per schedule * Carry out maintenance of Utility & HCM equipment by utilizing equipment / Machine downtime * Support to Project function for any upgradation in utility . Energy Conservation * Analyse operational efficiency of equipment and escalate to improve in case of under performance 4. Cost optimization * Ensure cost optimization in improvement projects with vendor development * Ensure reduction in Stores spares and R&M cost Internal Process * Prepare and share CTQ compliance report on daily/weekly/monthly basis with Online Lead/HOD * Prepare, review and submit downtime analysis report, PM Compliance report and various MIS reports on regular basis to On Line lead People Development * Develop associates on multi skilling and Multitask. * Provide on job and classroom training to associates Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR. |
- Key Result Areas
| * Control of Down time on account of Engineering * ECR Control * Preventive maintenance of equipment * Upkeeping of standby equipment of Engineering * Calibration/verification of instrument/equipment & error – free Documentation * Cost reduction wrt power & fuel, stores & spares and maintenance (R&M) |
- Key Interfaces
| Internal Interfaces | External Interfaces |
| * Lead Online Maintenance * Lead Utility Maintenance * Shift in-charge Electrical * Engineering head * Shift technician | * Customers * Vendors * Purchase * Mfg area |
- Competency
| Technical Competency – T Compass | Leadership Competency – LEF | ||
| Competency | Level | Competency | Level |
| Knowledge of process equipment, HCM interface w.r.t engineering | 4 | Entrepreneur | 3 |
| Knowledge of Preventive & Breakdown Maintenance | 5 | Builder | 3 |
| Product and process knowledge | 4 | Nurturer | 3 |
| Integrator | 3 | ||
| Innovator | 3 | ||
| Partner | 4 |
About ACG
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