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Assistant - Production, Aurangabad, ACG Capsules
ACG
Sambhaji Nagar
Full-Time
0-3 Years experience
Description
Position Title: Shift Engineer
Organization Context
| Position Title: | Shift Engineer | ||
| Associate Name: | Grade: | M09 | |
| Department: | Production | Location: | CSN |
| Reports to: | Section Head | Reported by: | Coordinator |
| ACG is the world's only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems. We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection. |
- Job Objective
| * Planning, scheduling, coordinating, and staffing of shift activities to meet the production targets and achieve the desired quality. * Shift In charge will be responsible for managing all the above shift activities for the entire Hall/all machines. |
- Primary responsibilities
| 3. Strategic Planning Activities: Functional Core * Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, ) * Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE * Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Mucilage level) * Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity. * SCADA monitoring for process parameters and take corrective actions in cases of deviation * Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making. * 100% SAP entries of Dips and Downtime for that shift * First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR * Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects * Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning. * Ensure all the necessary Material for the shift is available * Communication of quality status to entire team to maintain consistent quality * Execute uncut camera/laser sensor teaching during colour change * Shift handover and takeover * Facing Observation audits in shifts * Conduct daily shift opening meeting with team for shift planning * Review of Shift documents * Plan and give training to the Operators on GDP * Ensure Associates are attending trained on GMP & DI Policy. * Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms. Internal process * Preparation of various reports. * Monitor and review Multiskilling initiatives in order support Departmental goals. People development * Ensure proper manning and shift handling, shift activities. * Effective training to the operators with evaluation for compliance. * Effective manning to utilization of available sources. |
- Key Result Areas
| * AFOE * OTDIF |
- Key Interfaces
| Internal Interfaces | External Interfaces |
| * Mucilage * Engineering * PFD | * Vendors * Customers |
- ACG Persona
| Behavioural | Functional | ||
| Persona | Level | Competency | Level |
| Entrepreneur | 1 | Sound Mechanical Knowledge | 3 |
| Builder | 1 | Machine Maintenance | 3 |
| Integrator | 1 | Troubleshooting | 3 |
| Innovator | 1 | Communication Skills | 3 |
| Partner | 1 | ||
| Nurturer | 1 |
About ACG
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