B
MGR (ENGG - P&F)
Bajaj Auto Credit
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Full-Time
0-3 Years experience
Description
| Division | Department | Engineering | |
| Level / Grade | L3 | Functional Area | Welding Technology |
| 1 | Job Title | Welding Process planning & development – Automotive Welded assemblies | |
| 2 | Reporting | Functional reporting to: GM (Engg. _ P&F _ Welding Technology) | |
| 3 | Background i) Educational Qualification | ||
| Desirable: B.E. Mech / M. Tech (Welding Technology) _ Preferred | |||
| ii) Experience | Minimum: 3 | Maximum: 10 | |
| iii) Age Limit | Minimum: 25 | Maximum: 35 | |
| 4 | Job Role & Responsibilities | Role: Planning and Development of Innovative Joining Technologies e.g. Welding, Soldering, Brazing etc. for 2Wh EV components (e.g. Battery, Motor etc) & 2Wh / 3Wh IC components (e.g. Fuel tank, Frame body, silencer & CV (commercial vehicle) weldments | |
| Responsibilities: New Process Development * Explore development and productionization of innovative welding technologies * Adoption of emerging welding technologies (e.g. SM laser with core + ring beams & LDD; EBW, FSW etc.) * AI adoption (data annotation), analysis, digital twin) – smart manufacturing Process Planning * Design simplification & rationalization of new model parts & identifying DFM/A, PQS-CTQ points. * Process planning for standard process & process parameters optimization. Flawless Manufacturing & Product quality enhancement * Resolution of QSR / Field Quality issues and IHR Quality issues at Vendor * Improve Process reliability for zero defect supplies * Aesthetics improvement of weldments. New Product Development * Selection of Joining process wrt joint design for new products to achieve zero defect, lowest cost & timely delivery * To establish necessary Poka-Yoke/interlocks for fool proof manufacturing of weldments. * Design and development of welding fixtures Cost reduction & Capital Investment avoidance * To generate VAVEs for welding parts cost reduction * Right sizing of equipment for investment cost reduction Green processes * Adoption of Green processes in welding * Resource conservation in welding processes. | |||
| Competency Requirements | Technical/ Functional: * Extensive work exposure in EV components required, e.g. Cell terminals welding in EV battery, copper terminals welding in motor, wave soldering & Surface mounted technology (SMT) for making PCBs, and thorough knowledge of innovative welding technologies like Continuous/Pulse/SM Laser Welding, Parallel Electrode Transistor based Series spot/projection welding, ultrasonic wire bonding etc. * Work exposure and thorough knowledge about dissimilar material joining (e.g. copper to steel, Aluminum to steel etc.), thin sheet with unequal thicknesses joining (e.g. min. 0.2 mm to max. 3 mm) * Thorough knowledge of following conventional welding processes: - 1. Robotic MIG/MAG welding 2. Resistance spot/seam (circumferential / mash), projection welding 3. Laser Welding (Continuous/Pulse) 4. TIG Welding (filler/non-filler) 5. Gas Brazing / Induction Brazing / MIG Brazing) 6. Soldering (Wave soldering, SMT etc.) * Expertise in understanding welding simulation software's (e.g. Simufact, Sysweld etc.) * Knowledge of welding metallurgy * Knowledge of Welding fixture concepts * Knowledge of welding quality inspection techniques - NDT/DT * Expertise in setting up optimum weld process parameters. * Capability to analyze & resolve defects reported. * Thorough knowledge about process/ fixtures tryout & proving procedures. * Knowledge about automotive industry standards and regulations applicable. Soft Skill set: * Excel, Power Point, SAP, Team Centre, NX Unigraphics, Welding Simulation analysis software's | ||
| Behavioral * Effective communication with team, vendors & management * Candidate should be able to work in a dynamic and challenging environment to meet deliveries as per schedule. * Good Interdepartmental co-ordination skills. | |||
| 6 | Likely sources | Organization example- * EV Battery welding manufacturing industries (e.g. Ather, TACO, Ola, BOSCH, Hero Vida, TVS etc.) * Laser Welding machine manufacturers (e.g. IPG, Trumpf, Amada, Panasonic) |
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