Field Engineer Production (IN)

Role Description

ROLE TITLE/ DESIGNATION	Unit Production Field Engineer
GRADE	Executive/Senior Executive
DEPARTMENT	Production
REPORT TO (JOB TITLE ONLY)	DCS Engineer / Shift In charge
LOCATION	All Units

Role Purpose

To run and coordinate the field operation in shift to achieve targeted shift production ensuring required quality and optimizing process parameters w.r.t SOC to maximize yield performance.

Key Result Areas

OBJECTIVE (AREA)	HOW (METHODS OF ACHIEVEMENT)	MEASUREMENT (END RESULT)
Implementation of safety and environmental initiatives	Identify and mitigate hazards; report near misses and accidents. Conduct safety talks, ensure PPE compliance, attend and deliver training.	Monthly safety statistics for the function Zero accidents Change in behavior related to safety. Reduction in an unsafe act
Coordination of entire shift operation activities (field) to ensure targeted line-wise shift production following the production and packing planning	Execute scheduled shift tasks (changeovers, checks, cleaning, prep). Prepare chemicals (KNO3, Molasses) as per grade. Monitor equipment health via inspections. Organize equipment and operations per grade requirements.	Shift Production To achieve target shift production Ensure Execution Excellence
Quality Control	Filling up of equipment checklist/register on a routine basis Ensuring routine abnormalities are identified and reported in SAP Coordination engineering team on abnormalities for timely execution of job Equipment isolation Ensuring schedule change over of equipment Compliance to schedule operation activities in the shift	Loss of production during shift Nos of abnormality identified and attended through the engg team. Zero Breakdown Cost control by avoiding unplanned/last Minute purchases
Equipment monitoring and coordination with the engineering team	Ensure routine equipment checklists are filled, abnormalities reported in SAP, and coordinated with Engineering for timely resolution. Oversee equipment isolation, scheduled changeovers, and shift activity compliance.	Loss of production during shift Nos of abnormality identified and attended through the engg team. Zero Breakdown Cost control by avoiding unplanned/last Minute purchases
Cost Reduction Initiatives	Target zero OT with efficient planning. Extend filter cloth life by maintaining pressures and dryer use. Reduce consumables by ensuring proper nozzle pressure, oil flow, and reusing parts. Follow SOPs for KNO3/molasses to optimize chemicals. Maintain SOC to boost yield and act on DCS feedback. Prevent/reprocess spillages and ensure proper bag filter pressure. Recycle wastewater and optimize equipment use.	To keep COP within budget Nos of OT hours Chemicals & spares consumption Life of equipment Life of refractory Yield data Nos of leakage and spillages Reduction of specific power consumption and specific water consumption.
Implementation of Manufacturing Excellence initiatives	Identify operational bottlenecks and housekeeping issues, address root causes, and maximize reporting of LEs, Kaizens, and OPLs.	Ensure visual housekeeping, zero waste, zero defects, and zero breakdowns. Maintain COP within budget while improving quality and efficiency.

Organizational Chart

Designation of immediate superior to whom the position will report	DCS Engineer / Shift In-charge
Role designation	Unit Production Field Engineer

 

Designation of role holders - team members who are reporting directly to the role holder	Team members Role
No Direct Reportees Except workman	1.Mixer Cleaning, KNO3 Preparation (Main & Service tank), Nozzle Changing, Module Cone Purging & Poking, Oil Pump strainer Cleaning, DBC & Surge Bin By-Pass Purging and cleaning, Quench Changing (Reactor, Mixer & Quench Tower), CBM & SFS burner Changing  (Reactor & dryer ), Keep stand By Quench Pipe, Oil Burner, CBM burner, Mixer Pipe ready. 2.Reactor Spares (Nozzles, Bends, Hoses, Elbow, Burner Pipe, KNO3, Phosphate) Handling Magnet Cleaning, Kno3 & Molasses pump hose changing, Boiler Blowdown, Valve Greasing and lubrication of rail. 3.Off-spec tank level, Elevator & Screw Cleaning & Observation, Conveying line & Cone Hammering, VBC inlet manhole cleaning, Gauge cleaning, Shut down the job.

Work Relationship

Contact point	Designation of person contact	Purpose of contact
Internal Production head, I/C - Production         DCS Operator     Lab  CPP     Warehouse     Shift In Charge	Manager- Chief Manager AM/DM/ Manager  AM/DM/ Manager  AM/DM/ Manager  AM/DM/ Manager AM/DM/ Manager	Quality Deviation, Abnormalities, Schedule Jobs  Product Quality, any Specific Customer requirement Off-gas consumption, Power Generation  Silo management and packing schedule Abnormalities, equipment isolation, schedule jobs, maintenance planning
External	NA	NA

Experience

Basic level of education	Degree: BTech/ Diploma
Stream: Chemical/ Mechanical
Post Graduate qualification	Degree: NA
Stream
Certifications	NA
Experience (No. Of Years)	BTech 1-2 years/ Diploma- 3-4 years
Functional skills	* Good communication * Machinery operation knowledge * Knowledge of Lean Manufacturing * Strong computer literacy

Competencies

Adapt and Respond Proactively

Innovate to Grow

Customer Champion

Develop and Empower People

Collaborate and Partner

English Communication(Oral)

English Communication(Written)

Ethics and Integrity

Job Knowledge

Presentability & Energy

Professionalism

Skills