AI / Simulation Engineer (Structural/Finite Element Analysis)

Responsibilities

• Develop, execute, and review Finite Element Analysis (FEA) simulations using commercial Computer-Aided Engineering (CAE) tools to evaluate structural performance
• Perform a range of analyses, including:
  • Linear and nonlinear static analysis
  • Dynamic analysis (Modal Analysis, Harmonic Analysis, Random Vibration Analysis, Impact/Drop Analysis)
  • Thermal and thermo-mechanical coupled simulations
  • Fatigue analysis (High Cycle Fatigue (HCF) / Low Cycle Fatigue (LCF))
  • Seismic Simulations
• Build simulation models with appropriate material models, boundary conditions, contacts, and loading scenarios
• Apply knowledge of material behavior (metals, plastics, hyper elastic materials, and basic failure models) in simulations
• Evaluate simulation results to identify stress, deformation, fatigue life, and failure risks
• Perform hand calculations and engineering checks to validate FEA results using first principles
• Support Verification and Validation (V&V) efforts by correlating simulation outcomes with physical test data
• Assist in root-cause analysis and failure investigations using simulation results
• Prepare clear technical reports and documentation for internal stakeholders and customers
• Collaborate with design, test, and manufacturing teams to support simulation-driven design improvements
• Ensure simulation approaches align with industry standards and guidelines (e.g., American Society of Mechanical Engineers (ASME), International Organization for Standardization (ISO), American Society for Testing and Materials (ASTM))
• Contribute to continuous improvement of modeling practices, templates, and workflows

Qualifications

• Bachelor's or Master's degree in Mechanical or Aerospace Engineering

• 3- 8 years of relevant experience in mechanical simulation, structural analysis, or CAE

  Strong fundamentals in:

• Mechanics of materials

• Structural mechanics and dynamics

• Finite Element Method (FEM) theory

  Hands-on experience with FEA software, such as:

• ANSYS Mechanical / Workbench

• Abaqus and/or LS-DYNA (explicit experience is a plus)

• Working knowledge of CAD tools such as SolidWorks or CATIA

• Understanding of meshing techniques, element selection, and convergence studies

• Ability to interpret complex simulation data and translate results into engineering insights

• Good communication skills and ability to document technical findings clearly

• Ability to work independently on assigned tasks while collaborating effectively within a team

• Experience with explicit dynamics (impact, drop, crash-type simulations)

• Exposure to HyperMesh or similar pre-processing tools

• Basic scripting or automation experience using Python or VB

• Familiarity with design optimization or DOE (Design of Experiment) techniques

• Exposure to physical testing and test–simulation correlation

• Understanding of failure criteria and damage modeling